Friday, November 6, 2026

Drug distribution in the Hospital -Individual, Floor stock, unit dose drug distribution system

DRUG DISTRIBUTION SYSTEMS IN HOSPITALS

Subject: Hospital Pharmacy
Course: Pharm.D – Fourth Year

1. INTRODUCTION

Drug distribution in hospitals is the process of procuring, storing, dispensing and supplying medicines to different hospital departments, wards and individual patients for safe and effective treatment.

The main objective of a hospital drug distribution system is to ensure that the right drug, in the right dose, is supplied to the right patient at the right time through the right route.

Objectives of Drug Distribution Systems

  1. To ensure the continuous availability of medicines in the hospital.
  2. To provide safe and accurate dispensing of medicines.
  3. To minimize medication errors.
  4. To prevent unnecessary wastage of medicines.
  5. To maintain proper inventory control.
  6. To ensure proper storage and handling of medicines.
  7. To reduce the overall cost of drug therapy.
  8. To improve patient safety and quality of healthcare.
  9. To maintain proper records of drug distribution and consumption.
  10. To promote the active participation of pharmacists in patient care.

2. TYPES OF DRUG DISTRIBUTION SYSTEMS

The major drug distribution systems used in hospitals are:

  1. Individual Prescription Order System.
  2. Complete Floor Stock System.
    • Charge Floor Stock System.
    • Non-Charge Floor Stock System.
  3. Combination of Individual Prescription Order and Floor Stock System.
  4. Centralized Drug Distribution System.
  5. Decentralized Drug Distribution System.
  6. Unit Dose Drug Distribution System.

3. INDIVIDUAL PRESCRIPTION ORDER SYSTEM

Definition

The individual prescription order system is a drug distribution system in which medicines are dispensed by the hospital pharmacy to individual patients according to the prescription or medication order written by the physician.

Procedure

  1. The physician examines the patient and writes a medication order.
  2. The prescription or medication order is sent to the hospital pharmacy.
  3. The pharmacist checks the prescription for the correct drug, dose, dosage form, frequency, route of administration, contraindications and drug interactions.
  4. The required medicines are selected, packed and labelled.
  5. The medicines are supplied to the respective patient or nursing station.
  6. The nurse administers the medicines according to the physician's instructions.
  7. Proper records of dispensing are maintained.

Advantages

  1. Medicines are supplied according to individual patient requirements.
  2. Reduces unnecessary drug consumption.
  3. Helps in maintaining patient-wise medication records.
  4. Allows pharmacists to review prescriptions.
  5. Reduces the chances of medication errors.
  6. Provides better control over drug utilization.

Disadvantages

  1. Requires more time for dispensing.
  2. Increases the workload of pharmacists.
  3. May cause delays in supplying medicines.
  4. Not suitable for immediate emergency requirements unless emergency stock is available.
  5. Requires proper communication between the pharmacy, doctors and nursing staff.

4. COMPLETE FLOOR STOCK SYSTEM

Definition

The complete floor stock system is a drug distribution system in which medicines are supplied in bulk from the hospital pharmacy and stored in nursing stations or different hospital wards. Nurses obtain medicines from the ward stock and administer them to patients according to the physician's medication orders.

In this system, the hospital pharmacy supplies a predetermined quantity of medicines to different wards based on their requirements.

Types of Floor Stock System

There are two types:

  1. Charge Floor Stock System.
  2. Non-Charge Floor Stock System.

A. CHARGE FLOOR STOCK SYSTEM

Definition:

The charge floor stock system is a method of drug distribution in which medicines are stored in the hospital wards, but the cost of each medicine administered is charged separately to the individual patient.

Procedure:

  1. The hospital pharmacy supplies medicines to different wards.
  2. The medicines are stored in the nursing station or ward medicine cabinet.
  3. The nurse administers the prescribed medicines to the patient.
  4. The medicines administered are recorded against the patient's name.
  5. The cost of the medicines used is added to the patient's hospital bill.
  6. Stock records are maintained to monitor medicine consumption.

Advantages:

  1. Provides accurate patient-wise billing.
  2. Helps monitor individual patient drug consumption.
  3. Provides better financial accountability.
  4. Suitable for costly medicines.
  5. Helps maintain records of medicines administered to patients.

Disadvantages:

  1. Requires detailed documentation.
  2. Increases the workload of nursing staff.
  3. Possibility of billing errors.
  4. Requires proper maintenance of patient-wise records.
  5. Regular stock verification is necessary.

B. NON-CHARGE FLOOR STOCK SYSTEM

Definition:

The non-charge floor stock system is a method of drug distribution in which medicines are supplied to different hospital wards and stored as ward stock. The cost of each medicine administered is not separately charged to individual patients. The cost is generally included in the overall hospital or treatment charges.

Procedure:

  1. The pharmacy supplies commonly used medicines to different wards.
  2. Medicines are stored in the ward medicine cabinet.
  3. Nurses administer the medicines according to the physician's orders.
  4. No separate patient-wise charge is recorded for each dose.
  5. The pharmacy periodically replenishes the ward stock.
  6. Regular stock checking is carried out to prevent shortages and wastage.

Advantages:

  1. Saves time in billing and documentation.
  2. Medicines are readily available in the wards.
  3. Reduces the workload associated with individual dose billing.
  4. Useful for inexpensive and commonly used medicines.
  5. Helps in providing quick treatment.

Disadvantages:

  1. Possibility of drug wastage.
  2. Difficult to monitor individual patient consumption.
  3. Possibility of pilferage or unauthorized use.
  4. Requires regular stock checking.
  5. Less accurate patient-wise drug cost monitoring.

DIFFERENCE BETWEEN CHARGE AND NON-CHARGE FLOOR STOCK SYSTEM

Charge Floor Stock

Non-Charge Floor Stock

Individual patients are charged for the medicines administered.

No separate charge is made for each medicine or dose administered.

Patient-wise billing records are maintained.

Mainly ward-wise stock records are maintained.

Suitable for costly medicines.

Suitable for inexpensive, commonly used medicines.

Provides patient-wise cost tracking.

Reduces billing and documentation work.

Requires detailed billing procedures.

Requires less patient-wise billing work.

5. COMBINATION OF INDIVIDUAL PRESCRIPTION ORDER AND FLOOR STOCK SYSTEM

Definition

The combination drug distribution system is a system in which both the individual prescription order system and the floor stock system are used together to supply medicines to patients in hospitals.

In this system, commonly used and inexpensive medicines are maintained as floor stock in hospital wards, whereas special, costly and less frequently used medicines are dispensed individually from the hospital pharmacy according to the patient's prescription.

Procedure

  1. The physician examines the patient and writes the medication order.
  2. Commonly used medicines are obtained from the ward floor stock.
  3. Special, costly and less frequently used medicines are requested from the hospital pharmacy.
  4. The pharmacist reviews and verifies the medication order.
  5. The required medicines are dispensed and supplied to the respective ward or patient.
  6. Nurses administer medicines according to the physician's instructions.
  7. Proper patient-wise and ward-wise drug records are maintained.

Advantages

  1. Combines the advantages of individual prescription and floor stock systems.
  2. Common medicines are readily available in the wards.
  3. Provides better control over costly medicines.
  4. Reduces unnecessary dispensing workload.
  5. Reduces delays in supplying commonly used medicines.
  6. Improves overall drug distribution efficiency.

Disadvantages

  1. Requires proper coordination between pharmacists and nursing staff.
  2. Requires regular monitoring of ward stock.
  3. Possibility of duplication of medicines.
  4. Requires proper documentation.
  5. Stock management may become complicated if not properly supervised.

Examples

  • Commonly used medicines such as paracetamol tablets, antacids and certain emergency medicines may be maintained as floor stock.
  • Costly antibiotics, special injectable medicines and patient-specific medicines may be supplied through the individual prescription order system.

6. CENTRALIZED DRUG DISTRIBUTION SYSTEM

Definition

The centralized drug distribution system is a method of drug distribution in which all major drug dispensing and distribution activities are performed from a single central hospital pharmacy.

Medicines are stored, processed, checked, packed and dispensed at the central pharmacy before being supplied to different wards and departments.

Procedure

  1. The physician writes the medication order.
  2. The order is sent to the central hospital pharmacy.
  3. The pharmacist checks and verifies the medication order.
  4. The required medicines are selected, packed and labelled.
  5. The medicines are supplied to the respective hospital wards.
  6. Nurses administer the medicines to patients according to the physician's orders.
  7. Proper records of drug distribution are maintained.

Advantages

  1. Provides better control over drug inventory.
  2. Reduces duplication of drug stocks.
  3. Ensures centralized supervision by pharmacists.
  4. Helps maintain proper drug storage conditions.
  5. Improves inventory management.
  6. Reduces the need for multiple pharmacy facilities.
  7. Makes drug accounting and record maintenance easier.

Disadvantages

  1. May cause delays in supplying medicines to distant wards.
  2. Increases the workload of the central pharmacy.
  3. Emergency drug requirements may not be met immediately.
  4. Requires an efficient transportation system.
  5. Communication between the central pharmacy and wards is essential.

7. DECENTRALIZED DRUG DISTRIBUTION SYSTEM

Definition

The decentralized drug distribution system is a method of drug distribution in which pharmacy services are provided through smaller pharmacy units or satellite pharmacies located near different hospital wards and patient care areas.

These satellite pharmacies function under the supervision and control of the main hospital pharmacy.

Procedure

  1. Satellite pharmacies are established near major wards or departments.
  2. Medicines are supplied from the central pharmacy to the satellite units.
  3. Physicians send medication orders to the respective pharmacy unit.
  4. Pharmacists review and verify the medication orders.
  5. Medicines are dispensed and supplied to the respective patients or nursing stations.
  6. Pharmacists coordinate with doctors and nurses regarding medication requirements.
  7. Stock records are maintained and replenishment is carried out periodically.

Advantages

  1. Provides quick availability of medicines.
  2. Reduces transportation time.
  3. Improves communication between pharmacists, doctors and nurses.
  4. Helps provide better patient care.
  5. Useful in emergency and critical care units.
  6. Allows pharmacists to participate actively in clinical activities.
  7. Reduces delays in medication dispensing.

Disadvantages

  1. Requires additional pharmacy staff.
  2. Increases operational and maintenance costs.
  3. Possibility of duplication of drug inventory.
  4. Requires proper supervision and coordination.
  5. Maintaining uniform stock control across different units may be difficult.

8. DIFFERENCE BETWEEN CENTRALIZED AND DECENTRALIZED DRUG DISTRIBUTION SYSTEMS

Centralized System

Decentralized System

All major dispensing activities take place in one central pharmacy.

Dispensing services are provided through multiple satellite pharmacy units.

Medicines are distributed from a single location.

Medicines are supplied and dispensed near patient care areas.

Better central inventory control.

Inventory is distributed among different units.

Lower infrastructure and staffing requirements.

Higher infrastructure and staffing requirements.

May require more transportation time.

Reduces transportation time.

Less direct interaction with ward healthcare professionals.

Better interaction with doctors and nurses.

More suitable for smaller hospitals.

Particularly useful in large multispecialty hospitals.

9. UNIT DOSE DRUG DISTRIBUTION SYSTEM

Definition

The unit dose drug distribution system is a method of drug distribution in which medicines are dispensed in individually packaged doses, with each package containing the exact quantity of a drug required for one administration to a particular patient at a specified time.

Generally, medicines are supplied for a 24-hour period for each patient.

Procedure

  1. The physician writes the medication order.
  2. The medication order is sent to the hospital pharmacy.
  3. The pharmacist reviews and validates the order.
  4. Each medicine is packed separately in a unit-dose package.
  5. Each package is labelled with relevant details such as drug name, strength, dosage and expiry date.
  6. The medicines are arranged in patient-specific medication drawers or carts.
  7. The medication cart is delivered to the respective ward.
  8. The nurse checks the medication order and administers the medicine to the patient.
  9. Unused or discontinued doses are returned to the pharmacy according to hospital policy.

Advantages

  1. Reduces medication errors.
  2. Improves patient safety.
  3. Reduces drug wastage.
  4. Provides better control over medication administration.
  5. Helps maintain accurate patient-wise drug records.
  6. Reduces the nursing time spent on medication preparation.
  7. Improves pharmacist involvement in patient care.
  8. Facilitates monitoring of drug therapy.

Disadvantages

  1. Requires special packaging equipment.
  2. Initial installation cost is high.
  3. Requires trained pharmacy personnel.
  4. Packaging and labelling require additional time.
  5. Not all medicines are suitable for unit-dose packaging.
  6. Requires proper storage and handling facilities.

Example

If a patient is prescribed one 500 mg paracetamol tablet every 8 hours, the pharmacy supplies separately packed doses for the scheduled administration times.

10. SUMMARY OF DRUG DISTRIBUTION SYSTEMS

Drug Distribution System

Main Feature

Individual Prescription Order System

Medicines are dispensed according to individual patient prescriptions.

Complete Floor Stock System

Medicines are stored in hospital wards for administration to patients.

Charge Floor Stock System

Individual patients are charged for medicines administered.

Non-Charge Floor Stock System

No separate charge is made for each dose administered.

Combination System

Uses both individual prescription and floor stock systems.

Centralized System

All major dispensing activities take place in one central pharmacy.

Decentralized System

Pharmacy services are provided through satellite pharmacy units.

Unit Dose System

Medicines are packed individually for each patient administration.

11. CONCLUSION

An effective drug distribution system is an essential component of hospital pharmacy management. It ensures the safe, accurate and timely supply of medicines to patients. Individual prescription, floor stock, combination, centralized, decentralized and unit dose systems are used according to the size, facilities and requirements of the hospital.

The selection of an appropriate drug distribution system helps reduce medication errors, prevent drug wastage, improve inventory control and promote better patient care.

12. IMPORTANT QUESTIONS FOR EXAMINATION

Long Answer Questions

  1. Define drug distribution systems. Explain the various types of drug distribution systems used in hospitals.
  2. Explain the individual prescription order system and complete floor stock system with their advantages and disadvantages.
  3. Discuss the centralized and decentralized drug distribution systems.
  4. Explain the unit dose drug distribution system with its advantages and disadvantages.
  5. Describe the combination of individual prescription order and floor stock systems.

 

Inventory control methods in Hospital Pharmacy

INVENTORY CONTROL IN HOSPITAL PHARMACY

1. INTRODUCTION

Inventory control is one of the most important functions of hospital pharmacy management. It involves the systematic planning, purchasing, receiving, storage, distribution and monitoring of medicines and pharmaceutical supplies required for the smooth functioning of a hospital.

Hospital pharmacies must maintain an adequate supply of medicines, surgical items, intravenous fluids, vaccines, emergency drugs and other medical supplies to meet the requirements of different hospital departments.

Effective inventory control ensures the availability of the right medicine, in the right quantity, at the right time, in the right condition and at an economical cost.

Poor inventory management may result in stock-outs, overstocking, expiry of medicines, financial losses, wastage and interruption of patient care.

Therefore, an effective inventory control system is essential for ensuring uninterrupted patient care and efficient utilization of hospital resources.

2. DEFINITION

Inventory control is defined as the systematic supervision and regulation of the procurement, storage, distribution and utilization of medicines and pharmaceutical supplies to ensure adequate availability at minimum possible cost.

It is also defined as the process of maintaining optimum stock levels by controlling the purchase, storage and issue of medicines according to hospital requirements.

3. OBJECTIVES OF INVENTORY CONTROL

  1. To ensure continuous availability of essential medicines.
  2. To prevent overstocking and stock-out situations.
  3. To minimize expiry, deterioration and wastage of medicines.
  4. To maintain optimum stock levels.
  5. To ensure proper utilization of the hospital pharmacy budget.
  6. To reduce unnecessary investment in inventory.
  7. To maintain proper records of stock receipts and issues.
  8. To prevent pilferage, theft and unauthorized utilization.
  9. To ensure proper storage and preservation of medicines.
  10. To improve the efficiency of hospital pharmacy services.
  11. To ensure the availability of emergency and life-saving medicines.
  12. To promote rational procurement and distribution of medicines.

4. IMPORTANCE OF INVENTORY CONTROL IN HOSPITAL PHARMACY

  • Ensures uninterrupted availability of medicines for inpatients and outpatients.
  • Prevents emergency shortages of life-saving drugs.
  • Reduces financial losses due to expired and damaged medicines.
  • Improves the utilization of hospital funds.
  • Helps in identifying fast-moving and slow-moving medicines.
  • Maintains proper stock records.
  • Facilitates effective procurement planning.
  • Improves coordination between pharmacy, purchase and hospital departments.
  • Ensures proper storage conditions and maintenance of medicine quality.

5. METHODS OF INVENTORY CONTROL

The following methods are commonly used for inventory management in hospital pharmacies:

  1. ABC Analysis
  2. VED Analysis
  3. ABC-VED Matrix Analysis
  4. Economic Order Quantity (EOQ)
  5. Perpetual Inventory Method
  6. Physical Inventory Method
  7. Lead Time
  8. Open-to-Buy Budget System
  9. Bin Card System
  10. Safety Stock Method
  11. FSN Analysis
  12. HML Analysis

5.1 ABC ANALYSIS (ALWAYS BETTER CONTROL)

Definition

ABC analysis is an inventory control technique based on the annual consumption value of medicines and pharmaceutical products.

It classifies inventory items into three categories according to their financial importance.

Categories of ABC Analysis

A CATEGORY:

  • Includes high-value medicines.
  • Usually represents approximately 10–15% of total inventory items.
  • Accounts for approximately 70–75% of total inventory expenditure.
  • Requires strict supervision and frequent monitoring.

Examples: High-cost anticancer medicines, biological products and expensive specialty medicines.

B CATEGORY:

  • Includes moderate-value medicines.
  • Usually represents approximately 20–25% of total inventory items.
  • Accounts for approximately 15–20% of total expenditure.
  • Requires moderate supervision.

Examples: Moderately priced antibiotics and cardiovascular medicines.

C CATEGORY:

  • Includes low-value medicines.
  • Usually represents approximately 60–70% of total inventory items.
  • Accounts for approximately 5–10% of total expenditure.
  • Requires comparatively simple control procedures.

Examples: Low-cost consumables and commonly used inexpensive medicines.

Advantages

  1. Helps in controlling hospital pharmacy expenditure.
  2. Identifies high-value inventory items.
  3. Reduces unnecessary investment.
  4. Helps in prioritizing procurement.
  5. Facilitates effective financial management.

Principle: A small proportion of inventory items accounts for a major proportion of total expenditure.

5.2 VED ANALYSIS (VITAL, ESSENTIAL AND DESIRABLE)

Definition

VED analysis is an inventory control method based on the clinical importance and criticality of medicines, irrespective of their cost.

It is particularly useful in hospital pharmacies because the availability of certain medicines is essential for saving patients' lives.

Categories

V – VITAL

  • Medicines that are essential for saving life.
  • Their absence may result in serious complications or death.
  • They should always be available in adequate quantities.

Examples:

  • Adrenaline injection
  • Atropine injection
  • Anti-snake venom
  • Emergency resuscitation medicines

E – ESSENTIAL

  • Medicines required for the treatment of important diseases.
  • Their temporary non-availability may affect treatment and patient recovery.
  • Adequate stock should be maintained.

Examples:

  • Antibiotics
  • Antihypertensive medicines
  • Antidiabetic medicines
  • Proton pump inhibitors

D – DESIRABLE

  • Medicines that are useful but not immediately critical for life.
  • Their absence generally does not cause serious interruption of essential treatment.

Examples:

  • Multivitamin preparations
  • Certain nutritional supplements
  • Non-essential supportive preparations

Advantages

  1. Ensures availability of life-saving medicines.
  2. Helps prioritize procurement.
  3. Prevents shortages of critical medicines.
  4. Improves patient safety.
  5. Supports emergency pharmacy management.

5.3 ABC-VED MATRIX ANALYSIS

Definition

ABC-VED matrix analysis is a combined inventory control technique that classifies medicines according to both their annual consumption value and their clinical importance.

ABC analysis considers the cost of medicines, whereas VED analysis considers their criticality.

Classification

The combination produces nine categories:

ABC / VED

Vital (V)

Essential (E)

Desirable (D)

A

AV

AE

AD

B

BV

BE

BD

C

CV

CE

CD

Classification into three groups

Category I: AV, AE, AD, BV and CV.

Category II: BE, CE and BD.

Category III: CD.

This grouping is a commonly used matrix arrangement; the exact grouping can vary according to hospital policy.

Advantages

  1. Combines financial and clinical importance.
  2. Helps prioritize purchasing decisions.
  3. Ensures adequate availability of vital medicines.
  4. Improves budget utilization.
  5. Helps in identifying items requiring strict control.

5.4 ECONOMIC ORDER QUANTITY (EOQ)

Definition

Economic Order Quantity is the optimum quantity of medicines or pharmaceutical products that should be ordered at one time to minimize the total ordering and carrying costs.

Formula

EOQ = √(2DS/H)

Where:

D = Annual demand or consumption in units.

S = Ordering or procurement cost per order.

H = Annual holding or carrying cost per unit.

Procuring Cost

It includes:

  • Communication expenses.
  • Preparation of purchase orders.
  • Administrative expenses.
  • Receiving and inspection costs.
  • Documentation and processing expenses.

Carrying Cost

It includes:

  • Storage and warehousing expenses.
  • Insurance charges.
  • Interest on invested capital.
  • Refrigeration and maintenance expenses.
  • Deterioration and damage.
  • Expiry and obsolescence losses.

Advantages

  1. Minimizes total inventory costs.
  2. Prevents excessive purchasing.
  3. Reduces unnecessary capital investment.
  4. Helps in planning procurement.
  5. Improves inventory management.

Note: The basic EOQ model assumes relatively constant demand and lead time. In hospitals, expiry dates, criticality, storage limitations and supplier constraints must also be considered.

5.5 PERPETUAL INVENTORY METHOD

Definition

Perpetual inventory is a continuous system of inventory control in which every receipt and issue of medicines is recorded immediately to maintain an updated stock balance.

Features

  1. Every purchase and issue is recorded.
  2. Stock records are continuously updated.
  3. Current stock levels can be identified at any time.
  4. Physical verification is performed periodically.
  5. Discrepancies between actual stock and recorded stock are investigated.

Advantages

  • Provides updated stock information.
  • Helps identify stock shortages.
  • Detects pilferage and recording errors.
  • Facilitates timely reordering.
  • Improves accountability.

5.6 PHYSICAL INVENTORY METHOD

Definition

Physical inventory refers to the actual counting and verification of medicines and pharmaceutical supplies available in the hospital pharmacy.

Objectives

  1. To verify actual stock against recorded stock.
  2. To identify expired and near-expiry medicines.
  3. To detect damaged and deteriorated products.
  4. To identify slow-moving and non-moving items.
  5. To detect shortages and pilferage.
  6. To maintain accurate inventory records.

Physical verification may be performed weekly, monthly, quarterly or annually depending on hospital policy and the nature of the inventory.

5.7 LEAD TIME

Definition

Lead time is the total time interval between placing an order with the supplier and receiving the ordered medicines into hospital pharmacy stock.

Formula

Lead Time = Ordering Time + Delivery Time + Receiving Time

1. Ordering Time

Time required to identify the need for medicines, select the supplier and place the purchase order.

2. Delivery Time

Time taken by the supplier to process the order, collect the medicines, prepare the invoice, pack and dispatch the products.

3. Receiving Time

Time required for transportation, unloading, inspection, verification and entry of medicines into hospital stock records.

Importance

  • Helps in planning procurement.
  • Prevents stock-out situations.
  • Helps determine reorder levels.
  • Supports safety stock calculations.

5.8 OPEN-TO-BUY BUDGET SYSTEM

Definition

Open-to-buy is a financial inventory control method used to monitor the amount of money available for future purchases within an approved inventory budget.

In hospital pharmacy, a purchase budget is generally prepared based on previous consumption, anticipated patient requirements and available financial resources.

As medicines are purchased, the committed expenditure is deducted from the available purchasing budget.

Advantages

  1. Prevents unnecessary purchases.
  2. Controls excess investment in inventory.
  3. Helps maintain financial discipline.
  4. Supports planned procurement.
  5. Reduces overstocking and wastage.

The calculation should account for both purchases already made and outstanding purchase commitments.

5.9 BIN CARD SYSTEM

Definition

A bin card is a stock recording document maintained for an individual medicine or inventory item to record the quantity received, quantity issued and balance available.

It is generally kept near the storage location of the corresponding medicine.

Information Recorded

  1. Name of medicine.
  2. Strength and dosage form.
  3. Date of receipt.
  4. Quantity received.
  5. Date of issue.
  6. Quantity issued.
  7. Balance quantity.
  8. Batch number, where applicable.

Advantages

  • Helps maintain accurate stock records.
  • Facilitates easy identification of stock balance.
  • Helps in detecting discrepancies.
  • Supports FIFO and FEFO stock rotation.

FIFO: First In, First Out.

FEFO: First Expiry, First Out.

FEFO is particularly important in hospital pharmacies because medicines with earlier expiry dates should generally be issued first.

5.10 SAFETY STOCK METHOD

Definition

Safety stock is the additional quantity of medicines maintained as a reserve to prevent stock-outs caused by unexpected increases in demand or delays in supply.

Uses

  1. Prevents shortages during emergencies.
  2. Covers unexpected increases in medicine consumption.
  3. Protects against supplier and transportation delays.
  4. Ensures uninterrupted availability of essential medicines.
  5. Supports emergency preparedness.

Formula

Safety Stock = Z × σd × √L

Where:

Z = Service level factor.

σd = Standard deviation of demand per day.

L = Lead time in days.

This formula assumes constant lead time and variable daily demand.

Advantages

  • Prevents stock-out situations.
  • Improves patient care.
  • Ensures emergency medicine availability.
  • Reduces emergency purchasing.

Limitations

  • Increases storage and holding costs.
  • Blocks financial resources.
  • Increases the risk of expiry and wastage.

5.11 FSN ANALYSIS (FAST, SLOW AND NON-MOVING)

Definition

FSN analysis is an inventory control technique based on the movement or consumption rate of medicines and pharmaceutical supplies.

Categories

F – FAST-MOVING

Items that are frequently issued or consumed.

Examples: Commonly used antibiotics, IV fluids and frequently prescribed medicines.

S – SLOW-MOVING

Items that are issued less frequently.

Examples: Certain specialized medicines and less frequently used preparations.

N – NON-MOVING

Items that have not been issued or consumed for a specified period.

Examples: Unused medicines and discontinued preparations.

Advantages

  1. Identifies fast-moving and slow-moving medicines.
  2. Helps prevent dead stock.
  3. Reduces expiry losses.
  4. Improves purchasing decisions.
  5. Helps optimize storage space.

5.12 HML ANALYSIS (HIGH, MEDIUM AND LOW)

Definition

HML analysis is an inventory control method based on the unit purchase price of medicines and pharmaceutical products.

Categories

H – HIGH: Items with high unit purchase prices.

M – MEDIUM: Items with moderate unit purchase prices.

L – LOW: Items with low unit purchase prices.

Advantages

  1. Helps identify expensive individual items.
  2. Facilitates purchasing supervision.
  3. Helps in financial planning.
  4. Improves control over high-value medicines.

Difference between ABC and HML:

ABC analysis is based on annual consumption value, whereas HML analysis is based on the unit price of an individual item.

6. REORDER LEVEL

Definition

Reorder level is the stock level at which a fresh purchase order should be placed to ensure that medicines are replenished before the existing stock is exhausted.

Formula

Reorder Level = Average Daily Consumption × Lead Time + Safety Stock

Example

If the average daily consumption of a medicine is 20 units, lead time is 5 days and safety stock is 30 units:

Reorder Level = (20 × 5) + 30

Reorder Level = 130 units.

Therefore, when the available stock reaches 130 units, a new order should be placed.

7. STOCK ROTATION METHODS

Stock rotation is the systematic arrangement and distribution of medicines to minimize expiry and wastage.

1. FIFO – First In, First Out

Medicines received first are issued first.

2. FEFO – First Expiry, First Out

Medicines with the earliest expiry dates are issued first, irrespective of their date of receipt.

Importance of FEFO:

  • Reduces expiry-related losses.
  • Prevents dispensing of expired medicines.
  • Maintains proper stock rotation.
  • Improves patient safety.

In pharmaceutical stores, FEFO should generally be preferred when expiry dates differ.

8. RESPONSIBILITIES OF A HOSPITAL PHARMACIST IN INVENTORY CONTROL

  1. Estimate the medicine requirements of the hospital.
  2. Prepare and monitor the pharmacy inventory budget.
  3. Select reliable and authorized suppliers.
  4. Maintain appropriate stock levels.
  5. Monitor the availability of essential and emergency medicines.
  6. Verify medicines received against purchase orders and invoices.
  7. Ensure proper storage conditions.
  8. Maintain batch numbers and expiry records.
  9. Conduct regular physical stock verification.
  10. Identify expired, damaged and non-moving medicines.
  11. Maintain stock registers and computerized records.
  12. Implement FIFO and FEFO practices.
  13. Prevent pilferage and unauthorized stock movement.
  14. Coordinate with hospital departments for medicine requirements.

9. ADVANTAGES OF EFFECTIVE INVENTORY CONTROL

  • Continuous availability of medicines.
  • Improved patient safety.
  • Reduction in medicine wastage.
  • Better financial management.
  • Reduced expiry losses.
  • Efficient utilization of storage space.
  • Improved procurement planning.
  • Better coordination between departments.
  • Increased accountability and transparency.

10. CONCLUSION

Inventory control is an essential component of hospital pharmacy management. It ensures the continuous availability of medicines and pharmaceutical supplies while minimizing financial losses, expiry and wastage.

The use of scientific inventory control techniques such as ABC, VED, ABC-VED matrix, EOQ, perpetual inventory, physical inventory, FSN, HML and safety stock helps hospital pharmacists manage pharmaceutical resources efficiently.

An effective inventory control system ultimately improves hospital pharmacy services, promotes rational utilization of medicines and ensures better patient care.

QUICK REVISION TABLE

Method

Basis / Purpose

ABC

Annual consumption value

VED

Clinical criticality

ABC-VED

Cost and clinical criticality

EOQ

Optimum order quantity

Perpetual

Continuous stock recording

Physical inventory

Actual stock verification

Lead time

Time required to receive an order

Open-to-buy

Purchase budget control

Bin card

Item-wise quantity record

Safety stock

Reserve stock

FSN

Rate of stock movement

HML

Unit purchase price

FIFO

First received, first issued

FEFO

Earliest expiry, first issued

Reorder level

Stock level triggering a new order

IMPORTANT EXAM POINTS

  1. ABC analysis is based on cost/annual consumption value.
  2. VED analysis is based on clinical importance.
  3. EOQ determines the optimum quantity to order.
  4. Perpetual inventory maintains continuous stock records.
  5. Physical inventory involves actual counting of stock.
  6. Lead time is the time between ordering and receiving.
  7. Safety stock prevents stock-outs.
  8. FEFO is particularly important for medicines with different expiry dates.
  9. FSN identifies fast-, slow- and non-moving items.
  10. HML classifies items based on individual unit price.

 

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